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SHIJIN Packaging
Customer Project · Netherlands

Netherlands cleaning: PCR PET trigger spray at 30% recycled content

A household cleaning line that wanted recycled content in the bottle. The project turned out to be about documentation as much as about resin.

At a glance

PCR PET at 30%, 25,000 pieces on the first order

Recycled content is easy to claim and harder to evidence. This programme was scoped around what could actually be documented, not around the highest percentage that could be put on a label.

30%
Recycled content
25,000
First order
80,000
Q2 volume
PCR PET
Material route
Quick answer

Material: PET with 30% post-consumer recycled content, for an HDPE-compatible trigger spray line. The bottle body is PET; the trigger assembly is a separate component.

The first order was 25,000 pieces, followed by 80,000 pieces in Q2.

On recycled content we are deliberately precise: what Shijin can issue is a supply-chain record — the recycler and converter declarations behind the claimed percentage. Shijin holds ISO 9001:2015 and does not hold GRS certification. Where a transaction certificate exists for a specific resin lot, it originates in the supply chain and is passed through as a document, not issued by us.

Record

Project record

Structured fields rather than a narrative, so this page can be read the same way by a buyer and by a search engine.

Project record

Netherlands cleaning brand — PCR PET trigger spray

Customer
European household cleaning brand. The client name is withheld under the confidentiality agreement in place.
Customer region
Europe — Netherlands
Industry
Household — cleaning and detergent
Application
Trigger spray cleaning product
Material
PET with 30% post-consumer recycled content. PCR PET material page →
Packaging format
Bottle body with a trigger sprayer assembly, supplied as one fitted unit.
Size
Cleaning-line sizes; trigger sprayers are typically specified from 300 ml to 1,000 ml.
Neck and closure
Trigger sprayer finish. The neck was specified around the sprayer rather than the other way round, because the sprayer is the interface the user actually touches. Neck and closure →
Challenge
Put post-consumer recycled content into a cleaning bottle at a level that could be documented, without letting the colour cast and lot-to-lot variation of recycled PET disrupt a retail shelf set.
Engineering solution
PET selected at 30% post-consumer content — a level that keeps the colour and process behaviour predictable while still being a meaningful recycled share. Colour was matched against an approved standard with the recycled content already in the resin, so the reference sample is achievable in production rather than theoretical.
Manufacturing
Preform injection and stretch blow moulding in-house, then trigger sprayer fitment and leak testing on the assembly. Stretch blow moulding →
QC
IQC on incoming resin including the recycled-content declaration, wall thickness at four points per cavity and weight within ±2% in process, then AQL 2.5, a 1.2 m drop test and air-pressure leak testing on the trigger assemblies, with a spray-pattern check. Quality and compliance →
Sampling
A physical sample approved for colour and sprayer performance before production, with the recycled-content documentation reviewed at the same time.
Order quantity
25,000 pieces on the first order.
Result
80,000 pieces in Q2 on the same specification.
Documentation

What recycled content can and cannot be documented

This is the part of the project that took the most explanation, and it is the part that most buyers get wrong. The five document types below are kept strictly apart on our quality pages for exactly this reason.

DocumentWhat it provesWhat it does not prove
Recycled-content declarationThat a stated percentage of post-consumer material was purchased for this production.It is not a certification, and it does not by itself licence the use of any recycled-content logo on pack.
Supply-chain recordThe chain behind the percentage: recycler and converter documentation, passed through to the buyer.It is a record, not an approval. It travels with the lot it belongs to.
Transaction certificateWhere one exists for a specific resin lot, it evidences that lot through the chain of custody.It is issued by the supply chain, not by us, and it covers only the lot it names.
Material declarationThe resin supplier’s own statement for the grade, including food-contact status where applicable.It is not a finished-part test and not our statement about your bottle.
ISO 9001:2015That our quality management system is certified by an accredited certification body.It says nothing about recycled content, and it is not a product approval.
Where we stop
  • We do not describe recycled content as certified when it is documented. Shijin does not hold GRS certification, and a page that implied otherwise would put your own compliance file at risk.
  • We do not publish a recycled percentage for a lot without the supply-chain record behind it. If the record is not available for a given resin lot, the honest answer is that the percentage cannot be evidenced for that lot.
  • We do not treat a supplier declaration as a test report, or a test report as a certificate. Each is a different document with a different scope.
Sequence

How the programme ran

Recycled-content projects follow the standard sequence, with two extra decision points that are specific to PCR material.

1. Decide the percentage before the shape
Recycled content affects colour, process window and cost. Fixing the percentage first means the shape and the colour are designed against a resin that exists, rather than against an ideal that has to be walked back later.
2. Verify what can be evidenced
Before committing to a figure on pack, the supply chain behind it was checked. What can be issued is a supply-chain record; where a transaction certificate exists for a specific lot it comes from the chain, not from us.
3. Sprayer-first neck specification
On a trigger sprayer the closure is the interface the user touches most, and its output and pattern are what the product is judged on. The neck finish was specified around the sprayer rather than around an existing bottle mould.
4. Colour approval with PCR in the resin
Colour was matched with the recycled content already present in the material. Matching on virgin resin and then switching to PCR is how a colour ends up unachievable in production.
5. Fitment and spray testing
Trigger assemblies were fitted, air-pressure leak tested and spray-pattern checked on the assembled unit before packing.
6. Packing and export
Cartons counted and marked against the packing list, then shipped with the documentation set prepared for the destination market.
FAQ

Questions this project raises

Is 30% recycled content a low figure?+

It is a deliberate one. Higher percentages are technically possible, but the colour cast and lot-to-lot variation grow with the recycled share, and the documentation burden grows with it. 30% was chosen as the level that could be evidenced and held consistent in production. A percentage you cannot document is not worth having.

Can you issue a recycled-content certificate?+

No. Shijin holds ISO 9001:2015 for quality management and does not hold a recycled-content certification. What we can issue is a supply-chain record: the recycler and converter declarations behind the percentage claimed. Where a transaction certificate exists for a specific resin lot, it comes from the supply chain and is passed through to you as a document.

Will recycled PET look different from virgin PET?+

Usually, yes. PCR PET commonly carries a slight grey or warm cast, and that cast varies more between lots than virgin resin does. The practical answer is to approve the colour with the recycled content already in the resin, so the sample you sign off is a sample production can actually repeat.

Why specify the neck from the sprayer rather than the bottle?+

Because on a trigger sprayer the closure is the part the user actually operates. Output, pattern, trigger effort and leak behaviour are all decided by the sprayer, and the sprayer dictates the finish it needs. Starting from the bottle and looking for a sprayer to fit it backwards is how ranges end up with a compromise nozzle.

Does recycled content change the lead time?+

It can. PCR resin availability moves faster than virgin resin availability, and the documentation step adds time before production rather than during it. On a programme with a fixed retail date, that should be planned in from the first enquiry.

What is the minimum order for a recycled-content bottle?+

The same published rule applies as for standard material: orders start at 5,000 pcs in white, black or natural, or 10,000 pcs for custom colours, with stock-mould trial volumes sometimes possible on request.

How do you check a sprayer actually works on the bottle?+

By testing the assembly rather than the components. Trigger assemblies are fitted, air-pressure leak tested and spray-pattern checked as a unit before packing — a sprayer that passes on a bench can still leak on a bottle with a different finish tolerance.

Can the same bottle be supplied with a pump instead of a trigger?+

Yes, where the finish allows it. Pump, disc cap and trigger sprayer options exist across the cleaning and bath formats; the constraint is the neck finish, so if you need interchangeability across two dispensers, say so before the finish is fixed.

Discuss your packaging project

Send the fill type, the recycled-content target and the volume you expect. Engineering replies within one business day.